What is Metal PU Sandwich Panel

 

A metal PU sandwich panel, also known as PU Panel, is a composite material composed of three layers of polyurethane foam sandwiched between two metal side skins. This material is extremely durable, lightweight, and resistant to extreme weather conditions.

 

Benefits of Metal PU Sandwich Panel

 

Insulation
One of the primary benefits of metal PU sandwich panels is their ability to provide excellent insulation. The core material of the panel acts as a barrier to heat transfer, which can help to maintain a consistent temperature inside the building. This is particularly important in regions where extreme temperatures are common, as it can help to reduce the amount of energy needed to heat or cool the space. Metal PU sandwich panels can also help to reduce noise pollution, making them a popular choice for buildings that are located in busy or noisy areas.

 

Strength
Another key benefit of metal PU sandwich panels is their strength. The combination of two outer layers and a core material creates a structure that is much stronger than any of the individual components. This makes metal PU sandwich panels an excellent choice for buildings that need to withstand high winds, earthquakes, or other types of environmental stressors. The strength of metal PU sandwich panels also makes them an ideal choice for structures that need to support heavy loads, such as bridges or industrial buildings.

 

Lightweight
Despite their strength, metal PU sandwich panels are also relatively lightweight. This makes them easy to handle and transport, which can help to reduce the overall construction time and costs.

 

Durability
Metal PU sandwich panels are also highly durable, and can withstand the effects of weathering, corrosion, and other types of damage. This makes them an ideal choice for buildings that need to be able to withstand harsh environmental conditions, such as those found in coastal or desert regions. The durability of metal PU sandwich panels also means that they require very little maintenance, which can help to reduce the overall cost of ownership.

 

Design flexibility
Finally, metal PU sandwich panels offer a high degree of design flexibility. The outer layers of the panel can be customized to match the aesthetic of the surrounding environment, while the core material can be chosen to provide the required level of insulation, strength, or other properties. This flexibility allows architects and builders to create unique and innovative structures that meet the specific needs of their clients.

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Why Choose us

Quality Assurance

The company's products have passed IS09001, CE and SGS certification. The products are sold well in China and are continuously exported to South Korea, Thailand, Russia, Spain, India, Turkey, Dubai, UAE, Nepal and other countries.

 

Experienced team

Our team comprises professional and experienced individuals who possess the necessary skills to handle and deliver your project with a top-rated result.

 

Customer satisfaction

We place customer satisfaction at the core of our operations. We aim to deliver services that exceed our customer's expectations and earn their trust.

 

 

How to Produce High Strength Metal PU Sandwich Panel?

 

Generally, metal PU sandwich panels (PU sandwich panels )are divided into two types, one is pure polyurethane, and the other is composite of polyurethane and rock wool. The advantages of the two are not the same.

 

The bending resistance and load-bearing effect of pure metal PU sandwich panels are quite good, and its shrinkage advantage also makes installation more convenient, while polyurethane edge-sealed rock wool boards are edge-sealed with white and black materials to form polyurethane, so the joint is more firm and not easy to get out of joint, and the waterproof effect is better.

 

So how to improve the strength of metal PU sandwich panel? Generally, it will start from four points, formula, temperature, time, and equipment.

 

In the metal PU sandwich panel, the content of isocyanate is 66%, the content of polyol is 26%, and the flame retardant is 3%. Others include catalyst, foaming agent, etc. Reasonable formula ratio can not only improve the flame retardancy, it can increase the foam density, thereby improving the overall strength.

 

The second is to control the temperature: Raw material temperature, surface layer temperature, track temperature and drying plate temperature.

 

Stable temperature control can improve the strength of metal PU sandwich panels. Controlling the raw material temperature ensures the polyurethane reaction. The appropriate temperature ensures the standardization of the reaction. The premise of strength is to control the temperature of the surface layer to ensure the reaction speed of polyurethane foam, to provide external heat support for chemical reactions, to control the temperature of the track to ensure the forming of polyurethane foam, and to have considerable strength when the track shoe is released, and to control the temperature of the drying plate to ensure the post-curing of polyurethane foam is guaranteed, the better the curing, the higher the strength.

 

In the production process, the compressive strength can also be improved by controlling the top-touch time. Under the premise of ensuring that the metal PU sandwich panel is filled, minimizing the time difference between wire drawing and top-touch can effectively improve the compressive strength.

 

Finally, through the corona of the equipment, apply glue to improve the bonding strength. Corona can remove dust and oil. Applying glue can increase the bonding between foam and steel plate and improve the service life.

 

With the iterative upgrade of the foaming agent and the progress of the preparation process and equipment, too many changes have taken place. But its core is still the perfect combination of man, machine, material, method, environment and measurement.

 

Structural Differences Of Metal PU Sandwich Panels And Polystyrene
20mm Metal Pu Sandwich Panel for Ceiling
20mm Metal Pu Sandwich Panel for Indoor Wall
20mm Metal Pu Sandwich Panel for Ceiling
20mm Metal Pu Sandwich Panel for Indoor Wall

Differences between polyurethane and polystyrene
Polyurethane is one of the best insulators in the world and it is used in the manufacture of air conditioners, refrigerators, and freezers. Many home appliances are designed and made with polyurethane.

 

Moisture feature of polyurethane and polystyrene sandwich panels
Moisture resistance is one of the prominent features of polystyrene sandwich panels. A polyurethane sandwich panel is also equipped with this feature. Moisture resistance in polystyrene sandwich panels is 2 to 5% and this amount is 1.2 in metal PU sandwich panels. Therefore, it turns out that the performance of urethane sandwich panels will be better than polystyrene.

 

Fireproof feature of polyurethane and polystyrene sandwich panels
The chemical polyurethane does not burn normally, it can even act as a fire extinguisher. This material catches fire at a temperature of 1000 degrees Celsius. Polystyrene is in good condition and softens at 180 ° C and melts at 240 ° C. Polyurethane has advantages in this property over polystyrene.

 

Compressibility of polystyrene and metal PU sandwich panels
Density is one of the advantages of the product. The density of polyurethane is 2.2 pounds and polyurethane is 1, which again puts polyurethane in a better position.

 

Chemical resistance properties of polyurethane and polystyrene sandwich panels
Polyurethane is resistant to chemicals and polystyrene is neutral to petroleum products. The properties of both substances are similar in many ways.

 

Polystyrene sandwich
Polystyrene is made from a combination of several chemicals. It is a brittle white substance and is widely used in transportation. This material is used inside the front panels of the structure. This material does not deform.

 

Polystyrene does not fit completely inside the panel. It should be noted that parts of the structure remain empty. Stylish sandwich suspended ceilings have disadvantages compared to polyurethane and are not suitable for use on ceilings.

 

The advantages of polyurethane for the use of sandwich panels are known, and with such a sandwich panel, suitable insulation can be provided.

 

Comparison of polyurethane and polystyrene sandwich panels
Polyurethane paint is yellow and occupies more volume and prevents energy loss. The density of this material is high and it does not catch fire by itself. It does not melt or deform at any temperature. It is resistant to moisture and the penetration of water and all chemicals.

 

The mechanical, chemical, and adhesive properties of this material are excellent and increase the resistance of the structure to environmental factors. It is inexpensive to install and does not require additional costs for wood panels and wiring. This material can be used in all parts of the structure or building, such as doors, windows, the underlayment of panels, roofs.

 

Polystyrene is white and does not cover all parts of the panel. It is vulnerable to moisture and catches fire easily and is not suitable for use at temperatures above 180 degrees. Water vapor and base oil solvents, oils, and solvents are vulnerable.

 

Application of Metal PU Sandwich Panel

 

Metal PU sandwich panel Application – Metal PU sandwich panel, Polyurethane insulation board as building energy-saving insulation materials, in Europe, the United States, Japan and other developed countries have been widely used, the penetration rate of 80%, in China, less than 10%. Metal PU sandwich panel as an excellent energy-saving insulation materials, its excellent insulation, fire, insulation performance and can solve the energy consumption crisis in China to provide efficient solutions. Has a very wide range of markets.

 

Metal PU sandwich panel is widely used in large industrial plants, cold storage, garage, mobile housing, exhibition hall, exhibition hall, gymnasium, shopping center, airport, power plant, villa, hospital, stratum and high-rise office buildings and other fields, due to excellent insulation performance Also widely used in industrial and civil construction of the roof and wall.

 

Metal PU sandwich panel also known as PU sandwich panels. Polyurethane is the core of the composite board, from the upper and lower color steel plate plus the middle of the foam polyurethane. Generally used for roofing of buildings, the board has good insulation, insulation, sound insulation, and polyurethane does not help combustion, in line with fire safety. Upper and lower board plus the common role of polyurethane, with high strength and stiffness, the lower plate smooth and smooth, clear lines, increase the indoor aesthetics, flatness. Easy installation, short duration, beautiful, is a new type of building materials.

 

Metal PU sandwich panel with light, beautiful and good anti-corrosion properties, but also direct processing, it to the construction industry, shipbuilding, vehicle manufacturing, furniture industry, the electrical industry to provide a new type of raw materials, played a steel Wood, efficient construction, energy conservation, pollution prevention and other good results.

 

Metal PU sandwich panel as a new type of building energy-saving insulation materials, in different countries have been widely used, its use in the promotion of building materials continue to play an important role in the road, with the modern construction industry requirements More and more high, especially for the use of materials inside the house is demanding, so the choice of polyurethane insulation board is a general trend.

 

Our Factory
 

Kangbeier Technology Innovation (Shandong) Co., Ltd. was established in 2006. After nearly 20 years of development, it has gradually established five branches, including Shandong Liujun Decoration Materials Co., Ltd., Shandong Liujun International Trade Co., Ltd. (Export Company), Shanghai Kangbeier New Materials Technology Co., Ltd., and Guangdong Alu minum New Materials Co., Ltd. It is a comprehensive company integrating scientific re search, production, sales, international trade and services.

The company is headquartered in Shanghai, China. with two production bases. The first is located in Linyi, Shandong, and the second is located in Guangzhou, China. The main products are Aluminum honeycomb composite materials, including aluminum honeycomb ceiling and wall systems, aluminum honeycomb partition systems, aluminum honeycomb furniture panel systems, and aluminum honeycomb ship RV systems. It is committed to providing high-quality products and services to global users.

 

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Asked Questions

Q: What is the r value of metal PU sandwich panel?

A: Furthermore, polyurethane (PU) sandwich panels have an average r-value of 6.5 per inch of thickness, the r-value (w/m²k) is normally determined by the thickness of the polyurethane foam (PU), the higher the r-value the better is the thermal resistance of the metal PU sandwich panel and the more it resists the conductive flow ...

Q: What is the difference between pir and metal PU sandwich panel?

A: One of the major difference between PU and pir sandwich panels is the fire/flame resistance property. PU foam is known has limited fire resistance and metal PU sandwich panel is normally produced with b2 and b3 fire classification. Whereas, pir not only slows down the spreading of flames but also lowers smoke emission.

Q: What is the fire rating of metal PU sandwich panels?

A: Polyurethane foam raw materials are divided into black and white materials, the different proportion of black and white raw materials determines the different fire performance of polyurethane sandwich panel. Generally speaking, the fire rating of grade b1 is the best, followed by b2 and b3.

Q: What is the thermal conductivity of metal PU sandwich panel?

A: The rigid polyurethane foam core provides excellent thermal insulation for buildings. This comes from an excellent thermal conductivity coefficient, λ = 0.022, unparalleled by any mineral wool or eps sandwich panel. Panels superior to other thermal insulating products in its class.

Q: Are metal PU sandwich panels strong?

A: Strength: Metal PU sandwich panels are both strong and lightweight, which allows for long-lasting performance. Insulation: Core materials provide excellent insulation, which improves energy efficiency.

Q: Are metal PU sandwich panels structural?

A: A metal PU sandwich panel is any structure made of three layers: A low-density core (pir, mineral wool, xps), and a thin skin-layer bonded to each side. Metal PU sandwich panels are used in applications where a combination of high structural rigidity and low weight is required.

Q: What is the use of polyurethane metal PU sandwich panels?

A: PU foam metal PU sandwich panels are widely used in vehicles, buildings, and other fields. It has excellent properties of heat preservation, sound insulation, and impact resistance. Topolo offers highly customized panels with a variety of core thicknesses to choose from.

Q: Is a puf panel fireproof?

A: They are not only energy-efficient but also are sturdy with a high fire-resistance rating.

Q: How thick is a metal PU sandwich panel insulation?

A: In terms of insulation thickness, the usual thickness is 30 mm, since this type of panel is designed to cover pre-existing ceilings and walls, together with the air chamber formed when it is installed, is more than enough to easily obtain the temperature we want.

Q: What is the r value of a metal PU sandwich panel?

A: These insulated panels have a foam core with r-values ranging from 7 to 48, as thickness goes from 1”-6” for wall systems and r–values ranging from 10 to 48 for roof systems, as thickness goes from 1.5”-6”.

Q: What is the u-value of a metal PU sandwich panel?

A: Energy efficient: With 80 mm thick metal PU sandwich panels polyurethane rigid foam, the u value is 0.0297 w/(mk). In comparison, a solid wall with 24 cm thick masonry and 2cm plaster walls has u value of 1.85w/(m k).

Q: Are metal PU sandwich panels load-bearing?

A: Precast metal PU sandwich panels are typically made of an external concrete layer (non-loadbearing), an insulation layer and an internal concrete layer (loadbearing).

Q: Are metal PU sandwich panels combustible?

A: In fact, fires in buildings with metal PU sandwich panels made of combustible products are often are so tough for firefighters to extinguish that they usually result in complete destruction of the building. That's because the combustible products add additional heat, large amounts of smoke and toxic gas to the fire.

Q: What is the life of a metal PU sandwich panel?

A: Generally, metal PU sandwich panels have a life expectancy of up to 25-40 years, depending on the type of panel and the environment in which it is used.

Q: What temperature is too hot for metal PU sandwich panel?

A: In general, polyurethane's dynamic performance properties become significantly degraded at temperatures above 93°C (200°F). Special polyurethane formulations can provide performance at temperatures as high as 150°C (300°F).

Kangbeier Technology Innovation (Shandong) Co., Ltd. is one of the most professional metal pu sandwich panel manufacturers and suppliers in China, specialized in providing high quality customized service. Be free to wholesale discount metal pu sandwich panel made in China here from our factory. For price consultation, contact us.

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